Fixing the flawed aluminum version of the Rovan symmetrical steering arm:
This is the original unmodified version:
The problem is that the stainless steel flange bushing is over compressed against the washer by the spring which causes excessive friction and binding. This mod will fix that.
Above is the original bushing, washer and spring, below is the new
10x14x10 (22x2mm flange) oilite bushing.
7x10x10mm stainless steel sleeve and
m4x14x1mm brass washer. The
m4 countersink washer is optional a button head screw would work fine. The flange needs to have the side cut off flush with the side of the bushing. Here I overdid it by about 0.3mm and ended up putting a flat spot on the side of the bushing however this will not affect anything as the bushing and spring rotate together on the steel sleeve. I have also polished the bearing surfaces, the top of and the inside of the bushing as well as the brass washer with 2500 grit sandpaper.
To cut the flange evenly I put a fiberglass cutoff wheel in a drill press and clamped the bushing in a bench vice, lined up the wheel to just above the side of the bushing and slid the vice and bushing under it.
Optional step, I fixed the sleeve to the shaft with retaining compound. If I need to remove it later I would use some heat and a gear puller to get it back off. While I was at it I also replaced the stock metal shielded 7x14x5mm bearings with proper rubber shielded ones. You need to apply heat to get the bearings out of and into the aluminum parts.
Completed, the spring and bushing now pivots on the steel sleeve, the spring is no longer over compressed (the original flange catches and compresses the upper leg of the spring, the new bushing does not) and the friction between the flange and the retaining washer is brass on brass which combined with the oilite flange bushing results in much smoother operation than the original over compressed steel on steel friction.
EDIT: Also I will definitely replaced that chewed up screw. That happened getting it apart they really locktited that thing in there and I needed heat and some elbow grease to break it loose.